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제목 CNC머시닝센터 구매상담의 자료입니다
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CNC머시닝센터 구매상담의 자료입니다
 
수직형머시닝센터 조작용공구포함 1 식    요청일로 부터 30 일
 
예산 8천6백만원 대 비드오더 프로젝트이니 검토하시어 계약이행과 선지급금
 
하자보증 등 증서 의무발급과 예가에 탄력적으로 대응이 가능하신 사업이시
 
면 협의약정 용도로 견적서와 사업자증사본을 팩스나 메일에 올려주십시요
 
 
삼정물산[주] 정대표  계약관련 070-8876-8617  팩스전송 050-5115-5372
 
긴급연락 019-662-8617   웹하드 검색 - 아이디 samjung3  패스 11111
 
견적 사업자증송부  메일 samjung33@kornet.net,volteks@naver.com
 
 
기타자료는 웹 에서 메뉴얼 등 을 검색하시거나 메일과 팩스로 요청바랍니다
 
해당사안이 아니거나 문의사항은 통화는 아끼시고 온라인을 이용하십시요


 
1. 장비의 특성  및 품 질
    1) 고속 절삭시는 높은 정밀도를 유지해야하며 뛰어난 강성과 강력절삭이 가능한 LM GUIDE를           
       사용하지 않은 구조로 한다.
    2) 제품은 양산되는 모델로 교육용으로 설계변경 생산되는 모델이 아니어야 되며 A/S가 신속
       해야 한다.
    3) 내장형 USB 및 및 F.D.D SYSTEM(3.5")이 조작반에 부착되어야 하며 교육을 극대화 하기위
       해 NC 모니터의 화면이 대형모니터 와 연결하면 많은 학생이 볼 수 있어야 한다. 
    4) 구성은 MCT본체, 전원부, 컴퓨터로 시스템이 구성되며 전원부는 스위칭파워를 사용해 안
       전 성이 있어야 하다.
    5) 콘트롤러 및 인터페이스는 해당기관 컴퓨터(펜티엄4급 이상)과 100% 호환이 되어야 하며
       DNC 소프트웨어와 표준 G-CODE 에 대응 하여 DNC 작업이 가능해야 하며, 향후를 위해
       콘트롤러는 5축까지 확장이 가능하며 LCD MONITOR는 10.4“이상 가능해야 한다.
    6) ISO9001를 획득한 업체에서 생산되는 국산제품이어야 한다.
    7) 편집모드에서 가공전 프로그램 검증을 위한 공구경로 그래픽 기능이 가능해야 한다.
    8) 입찰업체가 공급업체인 경우 제조업체의 공급증명서를  제출 하여야 한다.
    9) 기 사용중인 장비와 프로그램이 100% 호환 되며 COLOR CRT  및 FULL KEY TYPE 조작반
       으로 학교 보유 장비와 동일한 장비여야 한다.
    10) CAM 프로그램으로 복잡한 모양이나 문자의 가공에 어려움이 없도록 CNC 컨트롤러의
        헤리컬기능,미러기능,극좌표기능 등 옵션형 프로그램 파라메터를 모두 입력하여야 한다.
    11) 입찰업체가 공급업체인 경우 제조업체의 공급증명서 를 입찰 후 5일내에 제출 하여야 한다
    12) 설비에 부착되는 CNC 콘트롤러는 시중에서 널리 쓰이는 SENTROL2-M(권장) SYSTEM을 사용할 것. 
    13) CNC프로그램의 입력은 DNC방식과 메모리카드 입력 방식 모두가 가능하여야 한다.
  
  2. 표준 기계 사양 
   가. 이동거리
    1) X축 이동량 : 560mm 이상
    2) Y축 이동량 : 410mm 이상
    3) Z축 이동량 : 510mm 이상
    4) 주축선단에서 테이블까지의 거리 : 150 - 660mm 이상
    5) 주축중심에서 습동면까지의 거리 : 420mm 이상

나. 테이블
     1) 테이블의 크기 : 900 ×  400 이상
     2) 테이블의 적재중량 : 400kgf 이상
     3) 테이블의 형상 : T/S 5 × 100

    다. 주축
     1) 주축 회전수 : 60 - 4,000rpm 이상 (선택6,000/8,000/10,000)
     2) 주축 테이퍼 : NT40
     3) 주축구동모터 : 7.5/5.5KW이상

    라. 이송속도
    1) 급송이송속도
      가) X축 : 24m/min이하
      나) Y축 : 24m/min이하 
      다) Z축 : 24m/min이하
    2) 축이송 모터
      가) X축 : 1.6kw이상
      나) Y축 : 1.6kw이상
      다) Z축 : 2.0kw이상
 
 마.자동공구이송장치
    1) 공구수 : 24 tool이상
    2) 최대공구경 : 80mm이상
    3) 최대공구중량 : 7kg
    4) 공구형식 : BT  No,40
    5) 공구선택방식 : Random Type
    6) 풀 스터드 형식 : Mas 403 Bt40용 ps-1
 
  3. 본체의 부속품 ( 공급자는 다음의 부속품을 일괄 납품할 것) 
 
  가. 표준 부속품
    1) Leveing Bolt & Plate : 1 set
    2) Automatic Lubrication System : 1set
    3) A/S Tool Box : 1set
    4) Coolant System : 1set
    5) Work  Light : 1set       
    6) Cycle End/Alarm Lamp : 1set
    7) Splash Guard    : 1set
    8) Simulation S/W (T-LOCK) : 1set
 
 나. 선택 부속품
    1) Floppy Disk Drive장치 (3.5“)  & 메모리 카드용 Drive (최신형) : 1set
    2) Screw Conveyor    : 1set
    3) Machine Vice 6"   : 1set 
      4) 이동식 공구함 : TP-3
      5) TRANSFORMER (20KVA) : 1set
      6) AUTO DOOR
      7) 공구 파손 검출 장치(TOOL BREAKAGE SENSING)
      8) AIR BLOW 장치
      9) MIST COLLECTOR SYSTEM
     10) CHIP CONVEYOR & CHIP BOX (SCRAPER TYPE,HINGE TYPE)
     11) 통신케이블 Rs-232c (컴퓨터 와 NC) :1SET  
     12) Tooling and Insert List
      (1) Facemill Arbor BT40- FMA25.4-60& Facemill Cutter(80mm)& Insert (10개) : 1set
      (2) PRO-cuter BT40-PC50-90 & INSERT(10개) : 1 set
      (3) NC용 Drill Chuck BT40-NPU13-90 : 4EA
      (4) Tapping  Holder BT40-TC12-90 : 3 EA
      (5) Tap Collet TCS12-5,6,8,10 : 3SET
      (6) Milling Collet CK32- 6,8,10,12,16,20,25 : 각3 EA
      (7) Milling Chuck BT40-C32-105  : 6 EA   
      (8) Height Presetter HP100 : 1EA
      (9) Universal Micro Touch K32-UMT : 1 EA
      (10) Pull Stud Bolt Mas 403 BT40용 : 15 EA
      (11) Tool Clamper : 2EA4) 이동식 공구함 : TP-3
      
  4. NC UNIT사양
   가. NC SYSTEM : SENTROL2 
   나. 공급되는 설비의 NC 표준사양은 다음 기능들을 포함할 것
    1) G-CODE/M-CODE : KSB 4206의 모든 기능을 충족시킬 것
    2) 제어축수 : 3축 이상
    3) 동시제어축수 : 3축 이상
    4) 최소설정단위 : 0.001mm 이하
    5) 최소이동단위 : 0.001mm 이하
    6) 최대지령치 : ± 99999.999mm 이상
    7) 절대/증분치지령 : 병행지정(G90/G91) 가능
    8) 위치결정(G00)
    9) 직선보간(G01)
   10) 원호보간(G02/G03) : 원호반경 R 지정 & I, J, K 지정 가능
   11) 이송지령단위 : mm/min, mm/rev 가능
   12) 절삭이송 : 0.001 - 20000.000 mm/min 범위 가능
   13) 절삭이송 OVERIDE : 0 - 200% 가능
   14) 급속이송 OVERIDE : F( 0% / 25% / 50% / 100%) 가능
   15) 자동 가?감속                          
   16) 절삭속도 CLAMP                         
   17) 일시정지(G04)           
   18) 주축 OVERIDE : 50 - 150%까지
   19) 원점복귀체크(G27)             
   20) 원점복귀(G28)
   21) 원점으로부터의 복귀(G29)
   22) 제2원점복귀(G30)
   23) 좌표계설정(G92)        
   24) MANUAL ABSOLUTE ON/OFF : BLOCK 병행
   25) 소수점 입력 
   26) M,S,T : M2/S4/T2                                
   27) 자기진단기능                            
   28) 프로그램 번호탐색 : 5행          
   29) SEQUENCE 번호 출력 : 4행            
   30) 서브프로그램호출 : 2중 이상    
   31) G-CODE & M-CODE : EIA/ISO 표준규격
   32) TAPE FORMAT : WORD & ADDRESS
   33) BACKLASH 보정 : 225PULSE 이상
   34) 공구장보장(G43, G44, G49)
   35) FULL KEY TYPE 조작 BUTTON
   36) COORDINATE ROTATION SYSTEM(G68, G69)
   37) MIRROR IMAGE(G50, G51)
   38) MPG : 1 × 10 × 100(INCREMENTAL FEED) 1 EA
   39) LEVEL SKIP
   40) 공구보정량 측정시 직접입력
   41) 가동시간/부품수 표시
   42) BACKGROUND EDIT
   43) COLOR GRAPHIC DISPLAY
   44) 10.4" LCD MONITOR
   45) PROGRAM RESTART
   46) INCH/MM 변환
   47) EIA/ISO 자동판별
   48) CUSTOM MACRO B TYPE
   49) MANUAL PROGRAMMING
   50) DNC SYSTEM 운전기능
   51) MESSAGE DISPLAY
   52) LANGUAGE : 한글/영어 겸용
   53) 기억형 PITCH 오차 보정        
   54) 공구경 보정(G40/G41/G42)
   55) 평면지정(G17/G18/G19)
   56) MACHINE LOCK
   57) SINGLE BLOCK
   58) DRY RUN
   59) OPTIONAL BLOCK SKIP
   60) DPTIONAL PROGRAM STOP
   61) PROGRAM PROTECT
   62) INTERLOCK
   63) AUXILARY FUNTION LOCK
   64) Z-AXIS 고정
   65) 프로그램 저장수량 : 9999개
   66) 프로그램 저장 길이 용량 (F:640M) 76000M이상
   67)고정 CYCLE(G73/G74/G76/G80-G89)
   68) POSITION OFFSET(G45/G46/G47/G48)
   69) 행정 제한구역 설정(G22/G23)
   70) FEED PER MIN/FEED PER REV(G94/G95)
   71) OPERRATION MODE(G63/G64)
   72) EXACT STOP(G09)
   73) DATA SETTING(G10)
   74) AUTOMATIC CORNER OVERRIDE(G62)
   75) SINGLE DIRECTION POSITION(G60)
   76) FEED HOLD
   77) SKIP FUNCTION(G31)  
   78) RETURN TO INITIAL POINT/R PINT IN CANNED CYCLE(G98/G99)
   79) WORK COORDINATE SYSTEM(G54/G55/G57/G58/G59)
   80) SCALING FUNCTION(G50/G51)
   81) 극좌표 지령(G15/G16)
   82) 기계좌표계 선택(G53)
   83) BUFFER REGISTER
   84) PATTEN DATA INPUT
   85) HELICAL CUTTING
   86) 공구보정수 : 64쌍이상
   87) PLAY BACK
   88) LOCAL COORDINATE SYSTEM(G52)
   89) PROGRAM 정지, RESTART(M02/M30)
   90) COOLANT ON/OFF(M08/M09)
   91) SPINDLE 정회전/역회전/정지(M03/M04/M05)
   92) PROGRAM CALL SUB/MAIN(M98/M99)
   93) 전원 AC220V  3상
   94) MIRROR 기능
   95) 헤리컬 기능

5. 장비의 구성
      1) TNV -40A(s)  : 1대
      2) 표준 부속품 : 3., 가., (1) ~ (11) 항목
      2) 선택 부속품 : 3., 나., 7), (1)~(10) 항목
      3) Tooling and Insert List : 3., 나., 12), (1)~(11) 항목
 
   6. 특기 사항
    가. 설치
     1 ) 납품업체는 납품 기일 내에 본교  실습장 지정된 위치에 본 장비를   
         공급자 부담으로 설치하여야 한다.
     2) 납품 완료의 시점은 설비 설치 후 시운전 기간 중 설비 기준 성적서의 정밀도를
        만족시키는 가공 데이터를 제출하고 FINAL MEETING 결과 도출된 문제점을 완료한
        시점으로 한다.
     3) 납품 업체는 설비 납품시 다음 자료를 제출하여야 하며 모든 자료는 하드 바인더에
        3가지 자료가 각 각 파일된 상태로 제출할 것       
        가) 사용자 매뉴얼 : 1부
        나) 전기회로도 : 1부
        다) 부품 파트리스트  : 1부            

    나. 검수
     1) 납품업체는 설비의 납품 전 본교에 검수 요청을 하며 본교 검수절차에 의해
        검수를 필하며 검수시 문제점은 해결 방안을 상호 협의하여 회의록으로 남긴다.
     2) 시운전 및 검수에 필요한 모든 경비는 납품업체가 부담한다. 

    다. 교육
     1) 납품 업체는 본교 학과 교사들에 대한 본 설비의 프로그래밍 및 설비 조작
        교육을 실시하여야 하며 이에 소요되는 비용 일체를 부담하여야 한다.
     2) 교육 인원 및 기간  :
       가) 교육 내용  : CNC 프로그래밍 및 기계 조작법
       나) 교육 장소  : 본교가 지정하는 교육장소
       다) 교육기간 및 인원 : 3일간 교육으로 2명에게 실시   
       라) 교육 시기 : 협의 후 결정

    라. 하자보수
     1) 기간 : 납품 설치 후 2년간으로 하고 하자 발생 시 48시간이내 보수한다.
     2) 납품 설비의 하자 발생시 보수를 보증하기 위하여 납품 업체는 2년 이상                            유효한 “이행 하자 보증 보험 증권”을 제출하여야 한다.
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